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  • Dry mortar equipment can achieve continuous operation so high production efficiency
    Dry mortar equipment can achieve continuous operation so high production efficiency Because dry mortar equipment can achieve continuous operation, so the production efficiency is high, is the first choice of equipment for users who require a high degree of automation and high output. The main features are from sand and gravel crushing, screening, drying to automatic measurement of raw materials, automatic mixing, automatic bagging, automatic bulk, the whole process is controlled by microcomputer, which can realize continuous mass production, ensuring that the products are produced in strict accordance with the formula control, reducing errors due to human reasons and ensuring the stability of product quality. It is also equipped with manual control system, which can realize the interchange of manual and automatic control of batching and mixing process. Dry mortar equipment must be used to finish the barrel and mixing leaves with clean water and dry, long-term non-users can be in the same inside and blade surface on the anti-rust oil. If you do not clean the material on the mixer leaves, long-term idleness will be difficult to clean after caking, and then the mixing efficiency and uniformity will be affected. Dry mortar mixer gearbox after using a period of time, to check the level of its lubricant level, timely replenishment to the observation hole can see the oil surface, oil quality of 30 # mechanical oil. Lubricating oil for mechanical equipment is a very important part, if the lubricant is not timely replenished may cause wear and tear of the transmission parts, so to regularly check the lubricant. Dry mortar equipment complete production line design scheme is unique, the process flow is simple, scientific and reasonable. It can be customized according to the customer's product formula requirements and different investment scale and site environmental protection, providing cost-effective production solutions. It has precise design, even mixing, short cycle time, no dead angle, environmental protection and energy saving, high output, less labour, low labour intensity, energy saving and environmental protection, durable and easy maintenance.

    2021 10/28

  • Dry mortar production line standard test steps
    Dry mortar production line standard test steps Dry mortar production line after the purchase and installation of the test machine, through the dry mortar production line storage tank humidity automatic control system research to see, the BP technology applied to the dry mortar production line humidity automatic control system online discriminator and adaptive control which, by the humidity automatic control system for real-time adjustment, to achieve the corresponding simulation of the controller adjustment, so that the control parameters ear online adjustment, and therefore has a time lag, complex fee linear, difficult to accurately model to enhance the qualification rate and improve system functionality. A standard set of dry mortar production line usually includes: two-axis gravity-free mixer, elevator, storage tank, to be mixed bin, small bin, finished product bin, packaging machine, bucket lifting machine, dust collector, fully automatic metering batching weighing bin and frame, etc.. Today mortar equipment manufacturers of the small to introduce you to the correct operation of the order of dry mortar production line. 1, before starting the machine, to read the equipment use manual well and carefully, to strictly follow each process to operate. The operator must go through professional training and grasp certain basic knowledge of the equipment in order to get on the job. The whole set of dry mortar production line generally includes: double shaft gravity-free mixer, bucket elevator, finished product bin, air compressor, etc. 2, in the test machine, to ensure that each part can work normally, to each reducer to fill the oil. Then connect the power supply, connect to the power distribution cabinet, debug the batching system and packaging machine, etc., to prepare for the subsequent production. Then start the two-axis gravity mixer, in its work to 3 to 5 minutes after the start of the finished product warehouse power, and then the material will be sent to the finished product warehouse, and then packaged. 3. Although it is important to produce materials efficiently, daily maintenance is also essential to effectively increase the use time of the equipment. Dry mortar production line at the end of production, to clean up the residual material, and wipe the paddle, convenient for the next use, but also to make the equipment has been in a high efficiency and high quality production state.

    2021 10/28

  • Dry-mix mortar equipment compressed air regulating valve lack of oil will lead to poor movement of the drive cylinder
    Dry-mix mortar equipment compressed air regulating valve lack of oil will lead to poor movement of the drive cylinder Dry mortar equipment undertakes the task of producing dry mortar for enterprises. How to operate dry mortar equipment more effectively will determine the production efficiency of dry mortar and the survival and development of the entire dry mortar enterprise. Therefore, we must be familiar with our equipment, constantly summarise our experience in the production process, constantly improve the productivity of our equipment and, in particular, understand the precautions for use. Equipment, pipes and valves must be cleaned promptly after packing is completed and before replacing materials. If the dry mortar is not cleaned in time after packing is completed, it is easy for the pneumatic actuator components to get stuck or even jammed by the dry mortar. At the next packing the packing equipment cannot be repacked or reacts very insensitively and the measuring accuracy of the packing cannot be guaranteed. It is important to ensure that the dry mortar equipment is clean and tidy in appearance. During the use of dry mortar equipment, splashes of dry mortar and dust deposits can contaminate the surface of the packer and affect its appearance if not wiped and cleaned in time. Deposited dry mortar may cause measuring parts to jam or malfunction, resulting in reduced packing accuracy. For compressed air pressure regulating valves, oil should be added regularly. A lack of oil in the compressed air regulating valve can lead to poor movement of the drive cylinder, affecting the execution of the dry mortar equipment controller commands, leading to measurement accuracy errors or even cylinder failure.

    2021 10/28

  • Dry mortar equipment mixing chamber of the negative pressure of small mixing materials can not be smoothly discharged
    Dry mortar equipment mixing chamber of the negative pressure of small mixing materials can not be smoothly discharged Dry mortar equipment can be discharged from the screen in a timely manner. If the opening of the regulating plate is too small, the air intake is not large, the negative pressure inside the mixing chamber is small, the mixing material can not be smoothly discharged, the mixing material is overly crushed, the heat of the large mixing chamber can not be discharged in time, the mixer inevitably "heat". When the dry mortar equipment is "hot", the opening of the regulating plate must be checked. As the manufacturer's competitive environment, markets and resources change, the scope, range and key points of manufacturer management should be adjusted accordingly. Adapting from the individual manufacturer to the entire value chain, the scope of plant management should not only include its own personnel, financial, material and information resources, but also extend to suppliers and customers, i.e. the focus of management gradually shifts from internal decision management to supply chain management. Adapt to the competition of dry mortar equipment resources, from the traditional human, financial and material competition to intangible assets such as knowledge, information and brand, manufacturers should strengthen information management, human management, knowledge management, brand management, etc.; Due to the high speed rotation of the dry mortar equipment blowing and friction material, the moisture and fine dust in the material will be adhered by the pulse dust collection bag, and the wind resistance will increase. Over time, the air volume and pressure of the dust collector will be lost. When the dry mortar equipment "heats up", the output is reduced and the dust collector bags must be replaced or cleaned in time.

    2021 10/28

  • Dry mortar equipment residual mortar not cleaned will lead to late work power
    Dry mortar equipment residual mortar not cleaned will lead to late work power With the widespread use of dry-mixed mortar equipment, it is very important to clean dry-mixed mortar equipment. If the residual mortar inside the dry-mixed mortar equipment is not cleaned in time, the mortar equipment will be damaged to varying degrees, which will affect the production condition of the equipment. If the residual mortar inside the dry mortar equipment is not cleaned in time after the work, the power of the equipment is not sufficient for the later work, which leads to a decrease in the production capacity of the equipment. This seriously affects the service life of the dry mortar equipment. If the mortar inside the dry mortar equipment is not cleaned after the work is completed, it will lead to unstable dry mortar equipment in the later working condition and increase the maintenance cost of the equipment. If the dry mortar equipment does not clean the mortar in the equipment at the end of the work, it will cause some difficulties in the maintenance of the dry mortar equipment and the mixing drum of the equipment will be seriously eroded. The use of dry mortar equipment is also growing. Today, the demand for dry mortar is increasing in all regions with the approval of dry mortar for various houses. However, dry mortar equipment works in harsh environments for long periods of time to meet the demand for mortar on various construction sites. However, many operators of dry mortar equipment do not clean the dry mortar equipment at the end of its work, which results in residual mortar solidifying in the mortar equipment, causing the dry mortar equipment to start up at the next start-up Load. equipment or casualties. Therefore, the dry-mix mortar equipment needs to be cleaned promptly after it has been completed.

    2021 10/28

  • Dry mortar equipment energy saving and environmental protection development prospects
    Dry mortar equipment energy saving and environmental protection development prospects As dry mortar is increasingly used in the construction industry, the number of customers investing in dry mortar equipment is gradually increasing. However, with the rapid development of China's economy, the construction material industry has become more and more demanding for dry mortar equipment. In recent years, there have been many construction projects all over China and the demand for dry mortar equipment is high. However, the price of large dry mortar equipment is relatively high. Most investment users usually choose small and medium-sized dry mortar equipment, but the production efficiency of small and medium-sized dry mortar equipment is relatively low and cannot meet the needs of large construction sites. Therefore, many construction sites will choose to use multiple sets of dry mortar equipment to produce at the same time to meet the demand for dry mortar. With the rapid development of the economy, the country's requirements for the construction industry are becoming stricter and stricter. In previous years, China has strengthened the management of environmental protection and construction sites across the country. All construction sites are required to have perfect dust control measures. Dry mortar equipment With the increase in environmental management, environmentally friendly production in the construction industry is also an issue that all manufacturers of dry mortar equipment must face. Although some manufacturers have looked at environmentally friendly dry mortar equipment, they also have good dust removal in practice, but they have not yet completed the equipment to save energy. At the same time, most of the building materials used in the construction industry are non-renewable resources. Energy efficiency and environmental protection are not up to standard and this leads to a certain degree of waste. Therefore, dry mortar equipment is not only environmentally friendly but also energy efficient. This will meet the needs of today's society. The energy saving and environmental protection of dry mortar equipment is the key to the development of today's construction industry and also the key to the development of environmental protection in the construction industry. Definition of wet mortar: cement, fine aggregates, admixtures and water, as well as various components determined by performance, are mixed in a certain proportion, measured at the mixing plant, transported to the mixing truck and used at the location, where the wet mixture is stored in a special container and used within a specified time. As can be seen from the definition of dry mortar equipment, wet mix mortar needs to be pre-mixed and then delivered to the construction site for storage and waiting to be used. The difficulties lie in transport and storage. Advantages: Wet mix mortar is suitable for large areas of similar materials. Low investment in existing concrete mixing plant equipment; Disadvantages: The mortar needs to be "consistent". Loss of moisture in the mortar after preparation, transport and storage will result in excessive loss of consistency and viscosity. During transport, the tonnage of the wet-mixed mortar is too large, resulting in high freight costs and inconvenient access to urban areas for large vehicles. The advantages and disadvantages each have their own advantages and disadvantages and can be chosen according to specific needs.

    2021 10/28

  • Dry mortar equipment production waste how to recycle secondary use
    Dry mortar equipment production waste how to recycle secondary use Dry mortar equipment how to recover the secondary recycling? The main raw material contained in dry mortar is sand, and the amount of raw sand used in the production of dry mortar is relatively large. The amount of sand used for construction in China is about 1 billion tons per year, and with continuous mining, natural sandstone resources in the country are becoming increasingly scarce and the price of sand is getting higher and higher, with an outstanding contradiction between supply and demand. In this context, it is necessary to find a solution to the problem by replacing natural sand with artificial sand. Waste material from mines or waste limestone from cement plant tailings, or industrial solid waste such as construction waste, coal gangue and steel slag can be crushed and sieved to produce artificial sand for dry mortar grout. The stone will not have any adverse effect on the quality of the product and you can use it with confidence. Dry mortar equipment After such a solution, not only is the waste being recycled, but also the pollution and damage caused to the environment is reduced. It can be said that it is fully in line with the concept of circular economy advocated by China and contributes to the further development of dry mortar production enterprises. Comparison between dry mortar equipment and traditional mortarTraditional mortar is mixed and used at the construction site. It needs to occupy a certain position and the powder layer can cause some environmental pollution on site. At the same time, these materials build up on the open mud, producing more impurities and slurry. Large quantities, inaccurate metering, difficult to control and random sieving of aggregates lead to high void ratios, large shrinkage and poor impermeability, which can eventually lead to blank plastering of external walls. Cracks and infiltration occur. In contrast, all the components of a dry (mixed) mortar are precisely mixed and homogenously blended in the production plant and then mixed on site according to a defined water to ash ratio. It overcomes problems such as inaccurate metering, environmental pollution and excessive slurry content. It has the characteristics of low moisture, low shrinkage, firm bonding, anti-cracking and anti-seepage, which can basically meet the requirements of new wall materials. The dry mortar production line starts the feeding device according to the process batching sequence. When the material is rapidly fed into the metering box to an approximate value (determined when adjusting the specific value), the rapid feeding device stops. The fine feeding unit continues feeding and gradually approaches the batch. In view of the suspension volume, the fine feeder gradually decelerates and pre-stops (determined when adjusting the volume). At the same time, the shut-off valve is immediately closed to intercept any possible collapse. The instrumentation keeps track of the amount of material to be taken. After the fine feeder has stopped, the delay is Δt seconds. After the stopping of the stationary unit, the steady display of the meter shows the value of the first material to be taken in the treatment batch. Next, the second material starts a rapid repetition of the above process to the dosage box until the entire dosage process is completed.

    2021 10/28

  • Dry mortar equipment assembly process steps
    Dry mortar equipment assembly process steps The assembly of dry mortar equipment is an important issue. There should be no mistakes. Otherwise, it will cause unexpected failure of the dry mortar equipment during the working process, which will affect the normal operation of the enterprise and eventually cause certain economic losses. Presumably, this phenomenon is something we do not want to happen, so users should not only pay attention to the choice of dry mortar equipment, but also seriously face the assembly of dry mortar equipment, carefully check the details and ensure the overall quality of the equipment. Give full play to their strength and help users create value. After the dry mortar equipment has been used for a period of time, the user will clean it systematically, so that each part of the equipment will be separated. After careful cleaning, the parts are cleaned and dried, and each part is assembled in reverse order. The bearings of the dry mortar equipment near the end cap section do not have straight slots and the bearings at the rear end of the bearings have straight slotted bearings. Check and make sure that one side of the dry mortar equipment has a lot of welded carbide and then this side is the friction surface with the bearing. After assembling the rear side bearing and the thrust plate of the mixing body, the locking washer is locked and the inner surface of the thrust plate has a small chamfered surface. The surface should face the rear end bearing when fitted and then confirm that the cut out section of the sleeve The keys are aligned. Finally check the radial clearance or side clearance of the gear. Careful assembly process, meticulous and thoughtful inspection, on the one hand, to protect the overall quality of dry mortar equipment, on the other hand, to protect the interests of users themselves, because only a production equipment with good quality and stable performance can work. In this process, we will exert the greatest strength to help the user to obtain greater benefits. Therefore, no matter how users must pay attention to the quality of dry mortar equipment, we must carefully check and keep every detail of the equipment. Multi-functional dry mortar equipment is mainly used to produce construction mortar powder. Dry mortar is usually processed according to certain methods by means of dry sieves (e.g. quartz sand), inorganic cementitious materials (e.g. cement) and additives (e.g. polymers). The proportions are a physical mixture of granules or powders which are transported to site in bags or in bulk. After the addition of water, it can be used directly. Also known as slurry dry powders, dry mixes, dry mixes and some construction adhesives also fall into this category. During the production and operation of multifunctional dry mortar equipment, the following locations are prone to leakage: 1. At the raw material inlet, which is part of the bucket elevator, where powder leakage will inevitably occur due to direct contact with the raw material. 2. At the packer outlet of the production line. As the dry mortar is bagged packing machine, the packing machine will produce a certain amount of powder leakage when it is loaded, and powder leakage from automatic mass measurement packing machines is generally unreliable. Very serious. 3. waiting for the inlet mixing warehouse and dry mortar production line. 4. the entrance of the mixer, the entrance of the mixer is located in the production line. In addition to the above four aspects, the average large production line production process is closed production, the production process of powder leakage is less, generally speaking, the quality of dry mortar equipment is inevitable, some powder leakage will occur. When selecting multifunctional dry mortar equipment, the manufacturer allows or recommends dry mortar equipment within the range of purchasing power and productivity, ensuring on the one hand low material leakage and on the other hand, production and productivity will be increased.

    2021 10/28

  • Dry mortar equipment is suitable for the production of a variety of types of mortar
    Dry mortar equipment is suitable for the production of a variety of types of mortar Dry mortar equipment is one of the main products of our company. The products are of high quality, good price and exquisite workmanship. For many years, we have been loved and supported by our customers. Many people may not know about this product. The following are the properties of dry mortar equipment. Dry mortar mixing equipment is also known as a dry powder mixer. During the mixing time, the material is subjected to two opposite directions of the rotor and performs a compound movement. The pulp blades rotate counter-clockwise along the inner wall of the machine's recesses and the animal material rotates from side to side. In the area where the two rotors overlap and overlap with the weight loss area, the material is mixed in this area regardless of shape, size and density. Our factory designs various structured products flexibly according to the needs to meet the requirements of use, so that the products have good integrity, produce high quality materials and produce satisfactory products. The material floats in an instantaneous gravity-free state, which allows the material to form an omnidirectional continuous loop in the machine trough, which is interwoven and sheared to achieve fast and gentle mixing. Dry mortar equipment is typically suitable for the following five types of mortar. Bonding mortars: These mortars mainly consist of tile adhesives, caulks etc. These mortars are some of the special bonding mortars; Plastering mortar: This mortar mainly includes external wall priming paste and insulation mortar, etc.. These mortars are usually fine and the mortar needs to be finely mixed with equipment; Masonry mortars: Masonry mortars include ordinary masonry mortars and mortars used for insulation, etc. These mortars are easy to identify and vary considerably between other types of mortar; Flooring mortars: These mortars are very common in buildings, such as ordinary flooring mortars or self-flowing mortars; Special mortars: due to their special characteristics, special care should be taken when mixing with dry mortar equipment.

    2021 10/28

  • Dry mortar equipment maintenance maintenance detailed steps
    Dry mortar equipment maintenance maintenance detailed steps In the dry mortar equipment, dry powder mixer, dry powder mixer and dry mortar mixer all use, we need to do a good job of maintenance and maintenance. So, in the actual maintenance process, have you done this? Add water to the mixing drum for 1 to 2 minutes prior to your daily work. In this way, the reliability between the components can be checked. If not, it is very problematic if the equipment fails during actual use. Furthermore, it is advisable to check each lubricant as well as those circuits and control devices before use. If not, it has a great impact on our actual use. At the end of your daily work, clean the device carefully and release any substances that have accumulated in the device in time. Please note that we can only work properly if the sensors return to zero properly. What we also need to do after the daily work is to remove the air compressor from the equipment, the air tank and the water in these filters. If not cleaned in time, it can easily eat away at the corrosion of the salty equipment. These are very important for our practical use. We need to pay attention to these during the actual maintenance of the dry mortar equipment. If we ignore the details of the problem, it will have a great impact on our actual use. The dry mortar equipment feeder must be maintained regularly because it has a certain impact on the final production efficiency, so we cannot ignore it. First of all, when the dry mortar equipment feeder is used for dosing and batching, in order to ensure the uniform stability of the feed and to avoid the automatic flow of the material, the installation must pay attention to the horizontal position, where the material is usually supplied continuously. It can be installed at an inclination of 10° downwards and can be installed for viscous materials and materials with a water content of approximately 15°; Secondly, it is usually necessary to leave a swimming gap of approx. 20 mm in the installed feeder, the horizontal orientation should be horizontal and the suspension should usually be flexibly connected; Thirdly, the fasteners must then be checked for looseness before operating the machine empty and need to be checked again after a period of continuous operation; 4. During the feeding process it is necessary to check the amplitude, current and noise stability frequently. If abnormalities are found, stop and check immediately; 5. In addition, it is necessary to pay attention to the lubrication operation.

    2021 10/28

  • How to make dry mortar equipment efficient and fast working operation
    How to make dry mortar equipment efficient and fast working operation Dry mortar equipment is a special kind of production equipment, specializing in the production of dry powder, putty powder, mortar, grout, caulk and other building materials. The main categories are: dry powder stand-alone equipment, dry mortar simple production lines, complete tower test production equipment, automatic dry mortar production lines and various specialised equipment. However, the main components of dry mortar equipment currently available on the market are: simple production lines, stand-alone equipment, complete tower test production lines and special customised equipment. However, special customised equipment occupies the widest market and special customised equipment is of the best quality. This is because it enables smooth contact between the equipment and the products produced by the customer, and also has unique production features and structures! Although in a strict sense the metering system of the dry mortar equipment has been tested and improved many times to be very accurate, no matter how much it has been improved, the dry mortar equipment is only a mechanical device and we cannot guarantee that it will always be in the best Working condition, there are not too many mistakes. Therefore, in order to ensure that the dry mortar equipment maintains accurate measurement and good working conditions, users should carry out daily maintenance and regular inspection of the dry mortar equipment. So how to check and maintain the metering system of dry mortar equipment, this question is explained by professional dry mortar equipment manufacturers to help users achieve fast and efficient production. Firstly, before the dry mortar equipment starts production, the soft interface of the measuring hopper needs to be adjusted to keep the length loose to ensure the accuracy of the equipment. Secondly, the temperature will be significantly lower in winter and the maintenance of the dry mortar equipment should be carried out. After using the dry mortar equipment, the water supply system and mixture supply should be completely cleaned to prevent the water from freezing. The quality of the equipment is damaged, leading to equipment failure. Finally, if the user is using dry mortar equipment that is not temporarily discontinued but is seasonal and long term, the dry mortar equipment must be cleaned before it is stored, especially if the additional pump is to be flushed repeatedly to prevent the accumulation of impurities In the pipes and pumps, or when there is no solvent, the normal operation of the dry mortar equipment is seriously affected.

    2021 10/28

  • Dry mortar equipment design process
    Dry mortar equipment design process The design of dry mortar equipment is a very complex process, mainly including two aspects, one is the overall assembly design of dry mortar equipment, and the other is the design of dry mortar equipment assembly parts. For the whole dry mortar equipment product, it can be regarded as a whole design. There are two design methods: one is to thoroughly understand the reliability of the entire system of the dry mortar equipment and the various parts of the dry mortar equipment. A detailed analysis is carried out and then the reliability of the whole product is deduced and it must be ensured that the reliability of the overall design can meet the relevant design criteria; one is to analyse the overall reliability of the dry mortar equipment into the design of each component. When the reliability design of the components meets the relevant indexes, the reliability of the whole dry mortar equipment product can be ensured. When designing the individual parts of the dry mortar equipment, one should choose to use parts that meet the relevant regulations or are widely used in the market, and adopt different design methods for different important parts, especially the key parts of the dry mortar equipment. Reliability tests must be carried out on the components. In order to ensure the quality and reliability of the dry mortar equipment products, several tests should be carried out until the standards are met. The working process of dry mortar equipment. 1. Before the testing machine, all reducers of this dry mortar equipment must be refuelled. The dry mortar equipment needs to be refuelled. There are: 1 conveyor pump reducer 2 batching drum 3 bucket elevator 4 double shaft mixer 5 finished product bin reducer 6 air compressor etc. 2. Connect all motor lines, connect the pneumatic control line to the distribution cabinet, then test them one by one, adjust the steering and weigh the ingredients. After commissioning the valve packing machine, prepare for production. 3. First turn on the bucket elevator, the air compressor, the dust collector, start the dosage drum and start working and lift the prepared material from the drum to the warehouse for mixing. 4. Start the twin-shaft gravity-free mixer and start the finished product warehouse motor. 5. After 3-5 minutes of operation of the twin-shaft gravity-free mixer, start the power supply of the finished product warehouse, open the valve of the twin-shaft gravity-free mixer and put the material into the finished product warehouse. Pack up. 6. When the pneumatic valve button is released, close the pneumatic door and start the bucket elevator for the second feeding.

    2021 10/28

  • Dry mortar equipment with diverse raw materials, safe and environmentally friendly
    Dry mortar equipment with diverse raw materials, safe and environmentally friendly Dry mortar is mainly composed of cement, dry sand, fly ash, thickening powder and other raw materials. Special process mortars also require a small amount of additives such as cellulose ether, which are stored in storage tanks for production and use. The wet sand is first sent via a conveyor belt to a sifter for sieving and then dried via a conveyor belt in a three-way dryer to be fed into the drying line. There may be certain safety hazards in the production of dry mortar production lines, and users need to take early precautions to ensure safe production. Dry mortar production line self-contained brick machines, liquid pressed brick machines and other high altitude rotating belt open cockpits should use safety belts. The belt width should be approximately 50 mm. Nylon braid should be used. Do not use cotton belts, plastic belts or artificial belts. Belts. The first three are weak and easily damaged, and belts can easily deform and break after rain. The seat belt should be secured to the brick machine in two separate sections and the method of securing must be reliable. If the safety belt is fixed in a steel cockpit, the fixing parts must have steel plates or buried metal elements to ensure their strength. This type of safety bar can be used as a safety bar or handrail. Locking levers have a variety of locking forms and can be either a convenient latch type or a spring-loaded tap type similar to a door lock. The spring impact firing pin is formed in a wedge shape and can be inserted into the hole after the stop has been pulled into place. The slow loading of insulated mortar equipment will directly affect the productivity and output of the equipment. So why is slow feeding of insulating mortar equipment? We believe that slow material loading may be related to the hoist or the material itself. It could be because the motor and hoist are not running at the correct speed. This is most likely if the insulated mortar equipment is purchased new. The drive structure inside the old insulated mortar equipment may be damaged, with a large spiral gap and probably the most normal wear and tear. Secondly, it may be due to a problem in the production process, firstly with light materials, after heavy materials, or with materials, mixed with heavy and new materials, loading fast, which is normal, and should be insulated with mortar equipment. If the fault is different, it is best to add baffles to change the size of the loading opening if the opening below the hopper is too large. It may also be due to the loading hoist of the insulation mortar equipment having too much slope, usually no more than 60°.

    2021 10/28

  • Dry mortar equipment parts of the cleaning and installation order
    Dry mortar equipment parts of the cleaning and installation order When using dry mortar equipment, you must also clean the parts when you use them. Let me take you all along to find out! Parts in dry mortar equipment are usually paraffin when cleaning. Be careful not to use petrol. Secondly, hydraulic hoses can be sprayed with a high velocity fluid stream and hard pipes can be cleaned in the same way. Thirdly, hydraulic components should be cleaned at the factory and sealed with plastic plugs. If stored for less than two years, there is no need to clean the inside of the components. Fourthly, parts of high-precision hydraulic components can be cleaned by ultrasonic methods. Dry mortar equipment installation sequence 1. Before transporting the dry mortar equipment to the site, the scale and size of the site must be measured, followed by the raw material tank and construction work platform; 2. Once the equipment arrives at the site, it needs to be lifted and installed in a top-to-bottom sequence. The mixing equipment includes: the twin shaft gravity mixer, the finished product warehouse and the packaging machine; 3. After lifting the main equipment, the weighing equipment, bucket elevator, conveying screw, dust collector, air compressor and control system are lifted one by one; 4. After all equipment has been suspended, docking work must be carried out. Here we must pay attention to the sealing and connection between the equipment; 5. After the docking work is completed, it is necessary to start the commissioning work to check whether the components can operate normally, and then put them into use after there are no problems.

    2021 10/28

  • Dry mortar equipment production line use is the cause of impurities
    Dry mortar equipment production line use is the cause of impurities In the use of dry mortar equipment production line, how to avoid the use of impurities arising from the problem, as a small and medium-sized dry mortar equipment production line manufacturers, let me bring you to understand! 1. Buy qualified products. If the dry mortar equipment is not qualified, the seal may not be satisfactory. If the seal is not strict, the product may leak, on the other hand, other substances may be mixed into the equipment, so there may be impurities in the product. 2. Good management of raw materials. Dry mortar raw materials can affect the quality of the product. If the raw material contains impurities, it is impossible to avoid the impurities in the resulting product. Attention should also be paid to the storage of raw materials so that other substances do not contaminate them. 3, as mentioned at the beginning of the article, dedicated to the equipment. If two products are to be produced using one set of equipment, the internal cleaning of the equipment and the surfaces of the equipment should be cleaned after the production of the previous product. 4. Do a good job of managing the storage of products at each stage to avoid mixing other impurities into the material. As a large dry mortar production line manufacturer, it is necessary to pay attention to this issue when the dry mortar production line is put into operation. 1. A solid ground foundation must be installed on the dry mortar equipment at the time of installation, and the loading platform and the height of the loading machine and equipment need to be reserved and adjusted. If the height of the equipment is 2 metres, 3.5 metres should be reserved when constructing the protective shed and the reservation should only be put into production after acceptance. Secondly, the operator must be professionally trained and can only be certified to work if he has passed an examination and cannot operate without a permit. Thirdly, the equipment should be checked in advance to confirm that all parts are accessible and if problems are found, they should be repaired immediately. 4. If the equipment suddenly fails during operation, cut off the power immediately, pour the mortar into the mixing drum for maintenance and wait until the fault is removed before continuing production. When the equipment is in operation, please do not use wooden sticks, iron bars or other tools to enter the equipment to clean the material. The power supply must be cut off before operation. When cleaning is complete, lock the switch box and clean the site. 5. Maintain and service the dry mortar production line regularly in order to further improve the service life of the equipment.

    2021 10/28

  • What is the cause of motor vibration in dry-mix mortar equipment?
    What is the cause of motor vibration in dry-mix mortar equipment? Dry-mix mortar equipment is a mixture of granular or dry sieve aggregates (such as quartz sand), inorganic cementitious materials (such as cement) and additives (such as polymers), physically mixed in a certain proportion . It is in powder form, transported to the construction site in bags or in bulk, and can be used directly after mixing with water. Also known as mortar dry powder, dry mix, some construction adhesives also belong to this category. Dry mortars play a role in bonding, cushioning, protecting and decorating thin layers in the construction industry and are very widely used in building and decorative work. Sometimes when dry mortar equipment is put into use, I wonder why the motor suddenly wobbles. We have summarised the following points for your information. Firstly, the bolt is caused by a broken connecting bolt on the motor of the dry mortar equipment. Secondly, followed by the head shaft, the head wheel shaft above the motor of the dry mortar equipment is tilted. Third, followed by the chain, the chain on the motor and the head wheel on the motor were unstable. Fourthly, and then the wheel rim, the front rim of the motor is too worn. The reason why the motor of the dry mortar equipment falters lies in the four we have summarised above. If you encounter this situation in the future, it is recommended to find out the reason from the above four aspects and then solve it in time.

    2021 10/27

  • Inspection work after installation of mortar equipment
    Inspection work after installation of mortar equipment The equipment needs equipment after the requirements of the components are normal. The manufacturer of dry mortar equipment explains how to automatically inspect the equipment. First, check that the appearance of the dry mortar equipment meets the requirements, starting with the paintwork and shape. As dry mortar equipment is attributed to customised machinery, it cannot be ruled out that the user has specific cosmetic requirements. If the user finds the original bespoke appearance and source, correspondence with the manufacturer is required and dealt with promptly. Secondly, the belt tester. Dry mortar equipment is tested with materials after the equipment has been completed. On the one hand, you can check the working condition of the equipment and, on the other hand, check that the equipment can be operated safely and properly. When conducting the material testing machine, care should be taken not to have to add a large amount of material at once to avoid burning out the motor due to jamming. Always add material slowly to allow the equipment to pass the break-in period. Third, is to check the integrity of the equipment. The first task is to check that the electrical distribution equipment, such as the electrical control box, weighing equipment etc. is in place. An important point is to check that the components in the electrical control box are complete to avoid problems during testing.

    2021 10/27

  • What is the degree of mixing of dry mortar production line?
    What is the degree of mixing of dry mortar production line? 1.The degree of mixing of materials in the dry mortar production line depends on the proportion of materials to be mixed, the physical state and characteristics, the type of mixer used and the duration of the mixing operation. 2. Under normal use of the dry mortar production line, attention is paid to the regular inspection and maintenance of the equipment by the operator. If the equipment is found to have abnormal operation or equipment offset, etc. check and maintain, after inspection, the correct use and operation. 3. divided into ideal mixing, random mixing and incomplete mixing of the three states. 4. When the power supply is suddenly cut off, the material in the mixer should be discharged first, and then start the machine. 5. Mixers with poor fluidity and mutually adherent granular or powdery solids often require the use of mechanically turned and pressed mixers, dry mortars etc. How should the dry mortar production line be automatically tested: 1. Check whether the appearance of the dry mortar production line meets the requirements. Mainly check the dry mortar equipment spray paint, shape, etc., because the dry mortar equipment belongs to the custom-made equipment, not row of the appearance requirements. If the appearance is not the same as the initial development of the program, to communicate with the manufacturer in a timely manner to solve. 2, with material test machine. Dry mortar equipment installation is completed after the trial with material, this is very important. On the one hand, you can check the operation of the equipment and test whether the equipment is running normally. In the process of trial with material need to pay attention to, trial machine is not a one-time add a lot of material to avoid jamming and lead to motor burnout, should be gradual approach material, is also considered a kind of break-in of equipment. 3, check the integrity of the dry mortar production line equipment. Mainly check whether the dry mortar equipment supporting equipment is installed completely, such as the electrical control box, weighing device and other equipment is installed to check whether the original parts of the electrical control box is complete, so as to avoid problems in the test machine.

    2021 10/27

  • How should we maintain the elevator of dry mortar equipment?
    How should we maintain the elevator of dry mortar equipment? The hoist of dry mortar equipment is an important mechanical part of the whole mortar production equipment. Whether the crane of the dry mortar equipment works normally depends on whether the whole production line can operate normally. The maintenance of all hoists is particularly important. Keeping the working environment of the dry mortar equipment hoist clean is important for the maintenance of the hoist. Make sure that there are no foreign objects in the bucket, that the lubrication points, moving surfaces, lead screws, rack and pinion are in order. Make sure there are no oil or air leaks in the equipment. If abnormalities occur, they should be dealt with promptly so as not to affect the next use. After using the dry mortar equipment, it is required that the tools, accessories and workpieces (products) in the hoist are placed neatly and the pipes and ducts should be organised to ensure the next use. The dry mortar equipment should be lubricated or changed regularly to ensure that the machine is always oily, no dry friction, normal oil pressure, bright oil marks, smooth oil paths, oil products in line with requirements, oil guns, oil cups, linoleum cleaning so that the dry mortar production line can be operated smoothly. Dry mortar equipment hoist operators to comply with the bucket elevator, plate chain hoist, vertical hoist and other lifting equipment safety operating procedures, shall not make the equipment overload, equipment safety protection devices are complete and reliable, eliminating unsafe factors time. Correct maintenance of dry mortar equipment hoist can ensure that the production line in the premise of efficient and safe production.

    2021 10/27

  • How to avoid the consumption of dry-mix mortar equipment?
    How to avoid the consumption of dry-mix mortar equipment? Reducing consumption requires our subconscious attention. According to our experience in the production of dry-mixed mortar equipment, there are several factors that are responsible for this: dry-mixed mortar production equipment will inevitably have different degrees of wear and tear in long-term work, resulting in the loss of equipment in later work. The production efficiency of dry-mix mortar production equipment is reduced, affecting the mass production of the equipment. Adding environmental protection equipment adds to the burden of uncoordinated equipment. How can the consumption of dry mortar production equipment be avoided? Three main points come from the following. Firstly, during the production of dry mortar equipment, all materials used meet the production requirements of the equipment and the strength of the materials should be within the range that the dry mortar equipment can handle. Secondly, in the process of mixing the dry mortar, attention is paid to whether the material is mixed with hard objects such as nails, stones and other debris. Failure to do so will cause various quality problems in the dry mortar produced by the equipment and then reduce the probability of mixing less dense materials and the particle size of the product. Secondly, as the dry mortar equipment will cause unevenness in the mixer silo during the long-term work, the lining tube will be seriously worn, which will seriously affect the normal operation of the dry mortar equipment. Therefore, in order to improve the efficiency of the dry mortar equipment, improve the force of the equipment components, as well as the function of lamination and mixing in the mixing process, can ensure the uniformity of material strength. As much as possible in the production process. Thirdly, if there are unbreakable objects in the equipment during the operation of the dry mortar equipment, the back pressure plate is used as a component of the dry mortar equipment in order to reduce the damage to the equipment. This reduces the loss of dry mortar. When working on dry mortar equipment, we can protect the equipment through the above points, so as to reduce the degree of wear and tear of the equipment and effectively reduce the maintenance costs of dry mortar equipment.

    2021 10/27

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